Monday, December 9, 2013

Concrete Strength and Density Testing Is Very Important to Determine the Safety of Reinforced Concrete Structures



Concrete is such a versatile material that it is very extensively used to build many structures, whether they are for residences, commercial properties, factories, bridges, dams, roads or any structure that requires a durable and strong material. This makes the strength of the concrete being used very vital to ensure the safety of structures.

Most engineers prefer the concrete strength testing during the production stage. The mix of the concrete is decided by earlier testing of the various ingredients that will be used to make the concrete. Designing the concrete mix which will give the weights or volumes of the various materials, like aggregates and cement is done on an empirical basis. These mixes are then made in the laboratory where the desired strength and density of the concrete is then tested. The accepted standards required by the designers, allow this concrete mix to be then suggested to the engineers carrying out the construction. It is then a responsibility of the construction engineers to ensure that the concrete that is manufactured and poured reaches the required strength and density as required by the laboratory and designers.

Normal construction procedures require that samples of the concrete being used is poured into molds to form blocks that can be used to test the strength of the concrete that has been poured into the structure. Concrete gathers strength over time and standards have been set that requires certain strengths to be developed by the concrete over periods of 3, 7 and 28 days.

The weight of each block is then taken to arrive at the density of the concrete. The block is then subjected to compressive stresses in testing machines to arrive at its strength. This strength is the one obtained when the block is tested to destruction. A number of blocks are taken for each batch of concrete, while tabs are also kept on where this particular batch has been used in the structure. These strengths of all the tested blocks and their densities are noted. They are required to be as per the strengths suggested by laboratory recommendations.

At times, when the tests show results below what is required, engineers may prefer to go in for other non destructive tests to establish the strength and density of the concrete. There are various methods like rebound hammers, and ultrasonic testing that are in wide use. In very rare cases, quality control engineers may insist on actual load testing of the structure by using dead weight or hydraulic forces and checking that the deflection caused is within accepted standards.



The mix of the concrete is decided by earlier testing of the various ingredients that will be used to make the concrete. Normal construction procedures require that samples of the concrete being used is poured into molds to form blocks that can be used to test the strength of the concrete that has been poured into the structure. Concrete gathers strength over time and standards have been set that requires certain strengths to be developed by the concrete over periods of 3, 7 and 28 days. At times, when the tests show results below what is required, engineers may prefer to go in for other non destructive tests to establish the strength and density of the concrete.

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